How Your Clogged Air Filter Can Seriously Damage Your Furnace

Air filter replacement is not at the top of most people’s home improvement project lists. And while conventional wisdom holds that you should have your furnace and HVAC system serviced at least once a year, too many of us simply forget to do it.

However, neglecting your air filter can result in serious problems that can jeopardize your health and safety and cost you a pretty penny to fix. If you have a forced-air system, the kind most commonly found in residential homes, your home’s temperature is adjusted through warm or cool air that is blown through the ducts in each room. Simultaneously, your HVAC’s fan pulls air out of these rooms towards a heat exchange where it is warmed or cooled and then blown back through your house. This process continues until your home’s temperature is adjusted to your liking.

A clogged air filter obstructs this process, making it more difficult to heat or cool your home. And if you’ve neglected your filter, you’re likely to face one or more additional problems.

What Kind of Problems Can a Clogged Air Filter Cause?

Because a clogged air filter is less efficient in regulating your home’s temperature, it requires more energy to do so. In fact, the U.S. Environmental Protection Agency estimates you may consume as much as 15% more energy with a dirty filter than with a clean one. You’ll start to see your monthly energy bill increase the longer you neglect your air filter.

The quality of the air in your home will also decline. As your forced-air system recirculates air that passes through the filter, dust and debris will also circulate. While you can’t see these particles, they’ll definitely affect you, especially if you also have pets in the home. You and members of your family may develop chronic allergies as you breathe this dirty air. These particles can aggravate asthmatic conditions in those who suffer from them and make pre-existing respiratory conditions worse.

During the summer, the evaporator coils on your unit may freeze. When you try to cool your home, and cold air isn’t being dissipated efficiently, the condensation generated by the cooling process may turn into ice. When this happens, not only can it become impossible to cool your home, but your HVAC unit could even break down.

What Kind of Damage Can a Clogged Air Filter Do to a Furnace?

Perhaps the most significant damage a clogged air filter can do to your home is the havoc it wreaks on your furnace. A dirty filter can prevent your furnace from heating your home. Similar to what happens to your HVAC unit in the summer, a furnace that cannot dissipate heat efficiently grows hotter and hotter. Furnaces do have what’s known as a limit switch, which will automatically shut off your furnace when it reaches a specific temperature.

Usually, the limit switch will reset when the furnace temperature eventually drops. However, you’ll be unable to heat your home until your filter is replaced. Moreover, the high heat can cause damage to your furnace’s internal components, such as the fan, gas valves, heat exchanger, pilot light, pressure switches, or other parts.

Such damage can cause other problems. For example, a cracked heat exchanger could increase the carbon monoxide (CO) being produced, which could flow through the home. Given that CO is colorless, odorless, and potentially lethal, you’ll want to get your heat exchanger replaced if damaged.

In certain extreme cases, dirty filters may even trigger a fire. All limit switches will start to malfunction over time, but the likelihood that they will fail increases if continually triggered by an inefficiently-working furnace. Growing heat could very well result in a fire or even explode. Your filter might get sucked into your overtaxed furnace, greatly increasing the chances of a fire or an explosion.

What Should You Do If Your Furnace Stops Working?

Mechanical damage to your furnace from a dirty air filter is entirely avoidable. However, fixing broken furnace components is unavoidable and can cost you hundreds or even thousands of dollars. Depending on the extent of the damage, you may even need to replace your furnace.

The best way to deal with furnace damage is to prevent it from happening in the first place. Replace your air filter in your furnace and HVAC unit at least once every six months, or according to your manufacturer’s guidelines. Change it more frequently if you have children, pets, or otherwise create lots of debris.

Also, clean the ducts of dust and debris regularly, and ensure that the surrounding areas near both the ducts and the furnace are kept clear and uncluttered. If you don’t feel comfortable or don’t have the time to do this, make sure to schedule regular maintenance service to your furnace and HVAC system, including filter replacements from a certified HVAC technician.

Sometimes, a furnace’s mechanical failures will result in a failure to start. If you suspect your furnace is malfunctioning because you’ve neglected to change the air filter, first check the shutoff switch and breakers to make sure your furnace is, in fact, turned on. Check the gas line and pilot light, as well. Your gas line may have inadvertently been turned off, or your pilot light may not be lit. If you have a high-efficiency furnace, check the drain hose to see if sediment build-up or mold may be restricting it. If so, remove the hose and clean it with a small amount of bleach mixed with water.

If your furnace does, in fact, come on, but your rooms are not heating up evenly, check the ducts in the cold rooms to make sure they are open and unobstructed. Also, check any outside vents to make sure they are not clogged as well.

When Should You Contact a Furnace Repair Expert?

If you’re still suffering from a malfunctioning furnace, you’ll want to contract the services of a furnace repair expert to:

  • Further inspect your ventilation system to identify and remediate any hard-to-reach clogs
  • Check your heat exchanger, belts, blower motor, and flame sensor for damage and replace them if necessary
  • Assess your blower and clean it
  • Review all electrical connections and repair any identified faulty wiring
  • Recalibrate the thermostat if necessary
  • Inspect and test all safety controls, as well as the burner, pilot, and pressure

A well-trained technician should be able to quickly diagnose whether any furnace damage you are suffering indeed resulted from a clogged air filter, as well as pinpoint the exact nature of the damage.

Unfortunately, many HVAC and furnace repair experts charge you for this diagnosis, which is why you may be tempted to try to fix a serious problem yourself. But if you don’t know what you’re doing, you could inadvertently increase your risk of further damaging your furnace, voiding your warranty, CO leaks, and even fire.

At Aquarius Home Services, we don’t charge you to figure out what’s wrong with your furnace. Our expert technicians are available 24/7 to help you quickly determine and fix your malfunctioning furnace to make sure your home is heated. Servicing and repairing furnaces the Minneapolis & St. Paul Twin Cities metro area, Brainerd, MN, Baxter, MN, Mora, MN, Alexandria, MN and Siren, WI, we offer furnace maintenance service and emergency repairs that will restore your heat the same day you call us.

No matter the reason, if your heat has gone out, contact us today.

Debra Layer
Debra Layer
1736884506
Erica Wilebski
Erica Wilebski
1736879133
We have had Aquarius out to our house for years, but Mike was amazing. Explained things that no one‘s ever explained to us about our system. We really appreciate him!
Garrett Maas
Garrett Maas
1736878076
Wonderful experience! Very knowledgeable and professional.
Julie Buol
Julie Buol
1736877329
Chris explained everything to me that I needed to know. He was polite and curtious. He did an amazing job fixing all of our plumbing issues. We're very pleased!
Shannon Canas
Shannon Canas
1736877255
Great job! Easy and no issues
gale dawson
gale dawson
1736873967
Bryan Svobodny
Bryan Svobodny
1736871364
Cole was personable. He was knowledgeable. He answered all of my questions. He took great care while in our house. I wouldn’t hesitate to recommend him to others, and will be requesting him during future visits if available.
Emily McClellan
Emily McClellan
1736869784
Chad Reisner
Chad Reisner
1736812739
Ryan and Sawyer did a fantastic job with our install today. They were professional, smart, well mannered, and knowledgeable. I wish we could have them for dinner they were that great. They asked for our opinions on placement and catered to our wants, they left no traces of being here, demonstrated everything and went over it so we would understand. They were fun to be around and we were impressed by their work and attitudes. Would recommend them 100 out of 100 times.
Rob Reinke
Rob Reinke
1736807893
We had Cole out for our 6 month service check-up. He was very respectful and explained everything to my wife as I was not home. He also detailed in his service report was was done and the readings that he found when doing his tests. Excellent customer service Cole..!!
Justin Glaser
Justin Glaser
1736807030
Great experience in total, Craig in sales was very informative and Dirk did a great job installing.
Meredith Yager
Meredith Yager
1736806120
We acquired a water filtration system when we bought our home. We finally got around to having someone come and take a look at the system to ensure it was functioning properly and to replace filters, etc. Cole was an absolute pleasure to work with! Very knowledgeable, informative and thoughtful! Would recommend to anyone not feeling super confident in how their system works and what to look out for when it starts to fail.Thank you Cole!!
Babu Gaddam
Babu Gaddam
1736805537
Mike is highly knowledgeable and has done a fabulous job. He is quite patient in explaining the problem and addressing adequately. He is an asset to any organization.
Ashley Sinkula
Ashley Sinkula
1736805254
Working with this company was great, easy and seamless. Excellent communication as well. Full of knowledge but not pushy. Highly recommend!
Kenneth Fusaro
Kenneth Fusaro
1736801412
Ethan just left from a furnace tuneup. He was very professional and worked efficiently. He answered my questions. You guys do a great job! Thank you, and kudos to Ethan!
Nate Herrmann
Nate Herrmann
1736801060
Aquarius water systems truly stands out with their excellent service! From start to finish, the entire process was quick and seamless. The team was professional, knowledgeable, and genuinely cared about addressing my needs. They took time to explain all my options and ensured I was confident in my decision. If you are looking for a company that delivers top-notch professional service and quality products, Aquarius Water Systems is the way to go. Highly recommend!
Shawn Butler
Shawn Butler
1736799306
Ann Fankhanel
Ann Fankhanel
1736797635
Eric, was on time, very polite, efficient and explained everything clearly and helpfully. I would definitely recommend him and Aquarius Home Services to anyone.
Deb Williamson
Deb Williamson
1736797600
Marcus was very thorough reviewing the photos he took as part of the annual tune-up. Good explanations of down the road repairs and costs.
Jan Johnson
Jan Johnson
1736795060
We received exceptional service from Erik. The valves he installed were in a very tight space and took a lot of finesse to put in. Erik also took great care to protect our floors.
Pete Janzen
Pete Janzen
1736794565
Knowledgeable, practical, great customer service, friendly - very good professional!
James jensen
James jensen
1736788430
Lynn Peters
Lynn Peters
1736784691
Jodie Cartier
Jodie Cartier
1736784429
Nick is both friendly and professional. I highly recommend using him as your HVAC technician.
Hilde Polum
Hilde Polum
1736781851
Cole and Caillou were great. They explained what they were doing and made recommendations. They were very friendly and respectful.Unfortunately, I realized a couple of days later that the hot water faucet, which had been working fine prior to getting the system flushed, no longer put out water. It was a very quick and simple fix for Chris to reconnect the hot water dispenser to the system, after it was left disconnected. If I'd known what to do, I could have done it myself. Everyone involved was pleasant and courteous.
Michael Hinz
Michael Hinz
1736733161
My 22 month old furnace from Aquarius wasn't heating correctly. Aquarius was able to send technician Nick the same day and all is well. So glad it's still under warranty. Great job!I want to add an update as the weather gets colder. Technicians Brent on 11/21/24 and Nick on 1/8/25 did a great job getting my furnace operating so it heats the house. As of yesterday 1/11/25 I have found more water flowing from some internal place in the furnace. To get things to heat properly I have to leave the cover open & put a small towel to soak up water and change it every 3-4 hours. I have included photos of where the water is corroding the metal inside, and a second one showing where I have to put the towel. It may be a safety hazard but what am I going to do? I wonder if this is a defective furnace built during Covid times when everything went wrong. I would like someone from Aquarius (maybe a couple of your great problem solvers) to schedule an appointment with us to fix it once and for all, or replace my new furnace if it comes to that. Thanks!
Karen Arcand
Karen Arcand
1736706132
tim regan
tim regan
1736673214
Alec came for furnace tune up. Did great job. Impressed with everything he checked for and explained.Jon came to check the Kinetico Water System and got the system working the way it is supposed to. Fine tuned the system. Did a great job. Very knowledgeable about the entire process.Both men very knowledgeable about the systems that they were working with.
Louie Ritacco
Louie Ritacco
1736627489
Steven Guthrie
Steven Guthrie
1736559201
My Experience with Aquarius was Five Star Plus from beginning to end. Everyone involved was highly professional and explained everything to me as they did the job. Thank You All for a very positive experience.
Josh mcginnity
Josh mcginnity
1736558955
Both Nick and Wyatt were very personable and professional from the moment they arrived to the time they left. Put down a rug at the front door and wore boot coverings while walking thru our home. Diagnosed problem and gave options for repair. Once repair was chosen they went the work quickly getting the parts needed and making the repair. Tested out system for proper operation and notified when complete explaining and answering any questions.
katie Weller
katie Weller
1736558515
Michael was extremely nice and answered all my questions.
Dean Wennberg
Dean Wennberg
1736549417
Mark Grabe
Mark Grabe
1736544323
Very skilled technician.
Kenny Marton
Kenny Marton
1736543884
Great service. Very knowledgeable with all my questions. Thank you.
Rachel Rutherford
Rachel Rutherford
1736539983
On time, explained everything, showed me what was wrong and fixed it. Couldn't be happier.
Stefania Casci
Stefania Casci
1736538411
The experience was excellent with Rob salesman and Tom the installer. Both were courteous , knowledgeable and answered all questions!
Jim Dugelman
Jim Dugelman
1736538304
A positive and professional service experience - they listened and acted accordingly
Steve Buchholz
Steve Buchholz
1736537754
Jake was very helpful and service oriented. Appreciated his knowledge and professionalism
sandra tam
sandra tam
1736525398
Was very efficient and fast, explained all my questions, great to do business with Aquarius, Thanks Cole!
JoAnn Grundhauser
JoAnn Grundhauser
1736474108
Mason was great. Very conscientious, thoughtful and thorough. He was very patient in answering my questions. I would highly recommend him.
mlbrown45
mlbrown45
1736464749
Nick was very friendly and knowledgeable
Kimberly Reese
Kimberly Reese
1736462532
Michael did a great job installing our softener and drinking water system! I would definitely recommend him and the Aquarius Company!
Ilona Hough
Ilona Hough
1736459695
Great experience with Aquarius Home Services! Technician Kong was very professional. I learned a lot and was able to choose the option best for our home. Thank you!
Rob Heim
Rob Heim
1736457277
Helped rewire my themostat that I didn't know was wrong. Tuned up the furnace and gave some good advice for how to keep it humming. Will definitely use again in the future.Update: Feb 2023 - Just got the furnace tuned up. Very prompt, clean and professional. Bin and out in just over an hour.Update Jan 2025 - Helped replace a faulty temp sensor. Very helpful and courteous.
Jessica Rowe
Jessica Rowe
1736455059
Stephen was able to explain things at my level where I felt comfortable and assured that he, not only knew what he was doing, but also that this company was about helping people, not just selling us something. Even in arenas that he did not feel he was an ‘expert’ at, Stephen was explaining our new purchase with the water filtering service, so that I felt confident in the WHY we did this in the first place. He was professional, informative and worked at a pace that I knew he executed quality. Thank you Kinetico and Stephen!
Bryan Ries
Bryan Ries
1736453873
Very friendly and professional.
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